Composite Laser Cutting Machines

Product Introduction

Composite laser cutting machines provide a clean, precise, and non-contact method for processing a wide range of composite materials. Unlike mechanical cutting, CO2 lasers use a focused beam of light to vaporize material with high accuracy, resulting in smooth edges, minimal burring, and no physical stress on the workpiece. This makes them ideal for cutting layered, fibrous, or resin-based composites where tool wear, delamination, or fraying are common issues. CO2 laser cutting systems are designed to handle various composite types such as fiberglass-reinforced plastic (FRP), carbon-reinforced polymers (non-metal), phenolic laminates, epoxy resins, textile composites, and polymer foams. These machines are widely used in aerospace, automotive, marine, sporting goods, signage, and industrial component manufacturing. With user-friendly software, automated features, and flexible bed sizes, our machines offer exceptional control, speed, and repeatability for both prototyping and large-scale production. CO2 laser cutting also reduces material waste and eliminates the need for tool changes, saving time and operational costs. Whether you’re working with rigid, semi-rigid, or flexible composite sheets, composite laser cutting machines deliver consistent quality, high throughput, and reliable performance for demanding applications.

Types of Composite Laser Cutting Machines

Closed CO2 Laser Cutting Machine

Open CO2 Laser Cutting Machine

Closed CO2 Laser Cutting Machine With Auto Feeding Device

Open CO2 Laser Cutting Machine With Auto Feeding Device

Benefits of Laser Cutting Composite

Precise, Fray-Free Edges

CO2 lasers deliver smooth, sealed edges on composite materials without causing fraying, chipping, or delamination. This eliminates the need for post-processing and ensures high-quality, production-ready parts with tight tolerances and a clean finish.

Non-Contact, Stress-Free Cutting

Laser cutting applies no physical force, avoiding distortion, cracking, or material deformation. This is especially important for layered or brittle composites where traditional cutting can compromise structural integrity or introduce surface damage.

High Design Flexibility

CO2 lasers can process intricate patterns, tight contours, and complex geometries directly from digital files—perfect for prototyping, customization, or nested part layouts with no need for dies, molds, or mechanical adjustments.

No Tool Wear or Blade Changes

Because the laser beam doesn’t make physical contact, there’s no tool wear or sharpening required. This reduces downtime, eliminates tool-related inconsistencies, and maintains consistent cut quality over long production runs.

Cleaner Work Environment

With proper fume extraction, CO2 laser cutting systems produce minimal debris or dust compared to mechanical methods. This helps keep work areas cleaner and reduces airborne particles that can affect sensitive components or equipment.

Compatible with Diverse Composites

CO2 lasers can cut non-metallic composites such as FRP, GFRP, carbon-reinforced polymers, epoxy resins, phenolics, and polymer laminates. This makes them suitable for a wide range of industrial and engineering applications.

Compatible Composite Materials

Fiberglass Reinforced Plastic
Glass Fiber Reinforced Polymer
Carbon Fiber Reinforced Polymer
Epoxy Resin Composites
Phenolic Resin Sheets
Paper Phenolic Laminates
Cotton Phenolic Laminates
Fabric-Based Laminates
Thermoplastic Composites
Thermoset Composites

Foam Core Composites
Polymer Foam Composites
Honeycomb Polymer Panels
Polypropylene Composites
Polyethylene Composites
ABS/Polycarbonate Blends
Wood-Plastic Composites
Vinyl Ester Composites
Resin-Impregnated Fabrics
Composite Gasket Materials

Silicone/Fiberglass Laminates Sheets
Kevlar-Fabric Composites
Nylon-Reinforced Composites
Acrylic Composites Sheets
PET-G Based Composites
Teflon-Filled Composites
PVC-Free Composites Panels
Recycled Composites Board
Reconstituted Composite Sheets
Laminate Floor Composites

Compressed Fiberboard
Cardboard Composites
Cork-Rubber Composites
Textile-Laminated Composites
Nonwoven Composite Sheets
Insulation Board Composites
Composite Foam board
Industrial Paper Laminates
FR-grade Composite Panels
Phenolic Resin Boards

Application of Composite Laser Cutting Machines

Composite laser cutting machines are widely used in industries that require precise, clean, and efficient processing of non-metallic composite materials. In aerospace and automotive sectors, they are ideal for cutting interior panels, insulation layers, and lightweight structural parts made from fiberglass, carbon-reinforced polymers, and phenolic laminates. In electronics, they are used to produce insulating components, circuit board substrates, and gasket materials. Industrial manufacturers use these machines for processing composite gaskets, seals, foam-core panels, and high-performance laminates. The signage and display industry relies on laser-cut composite boards for intricate shapes, lettering, and lightweight mounting solutions. Even in the sporting goods and consumer product sectors, CO2 lasers are applied to fabricate gear components and custom panels from advanced composite blends. Thanks to their non-contact operation, high precision, and ability to handle complex shapes without tool wear, CO2 laser cutting machines offer a reliable solution for composite processing at any production scale.

Customer Testimonials

We cut carbon fiber and fiberglass sheets for structural parts, and this laser has been reliable since day one. The accuracy is tight, and the machine doesn't overheat or chip the material. Setup is quick, and it’s easy to switch between jobs. We’ve run long shifts with no problems. The edge finish is smooth and consistent, which really cuts down on post-processing. Solid tool for any composites shop.

I use this laser to cut carbon fiber plates for drone frames, and the results have been excellent. The cuts are clean, with no burnt edges or rough spots. Even when cutting small parts, the accuracy is spot-on. It handles both thin and thick sheets without a problem. This machine has helped me cut down production time and reduce waste. It’s made my work faster and more professional.

This machine has worked well in our lab for cutting composite panels used in car interiors and structural mockups. The laser gives consistent results and keeps tight tolerances, even with multi-layered material. We’ve used it on everything from Kevlar blends to carbon fiber mats. Edge quality is great, and there's minimal dust compared to mechanical cutting. It’s now a key part of our R&D process.

We cut composite sheets for custom bike parts and gear. The laser handles curved lines and tight angles with no issues. It works well on aramid fibers and carbon blends. Before this, we had to outsource cutting, which slowed everything down. Now we control the whole process in-house. The finish is clean and doesn’t need sanding. Great tool for prototyping and production.

This CO2 laser cutting machine is perfect for our composite panels used in boat interiors. The machine is easy to operate, and the results are consistent. We’ve used it for both small brackets and full-size panels. There’s almost no material warping, and the edge stays strong. It’s fast, efficient, and takes up less space than our old setup. Very happy with the results so far.

We use this laser cutting machine for cutting test coupons and sample panels from various composite materials. Accuracy and repeatability are key in our work, and this machine delivers both. Even under heavy use, the cuts remain sharp and clean. It’s helped reduce prep time and kept the lab running smoothly. Also, the software integration with our design tools has been seamless.

Comparison VS Other Cutting Technologies

Feature	Laser Cutting	Screen Printing	Pad Printing	Digital Printing
Cutting Capability	Yes – precise, clean cutting of composites	No	No	No
Engraving Capability	Yes – surface and deep marking possible	No	No	No
Material Contact	No – non-contact process	Yes – direct screen contact	Yes – direct pad contact	No – non-contact
Tool Wear	None – no physical blades or dies	Yes – screens wear over time	Yes – pads degrade with use	None – no mechanical tools
Edge Quality	Smooth, sealed edges on most composites	Not applicable	Not applicable	Not applicable
Detail Resolution	High – fine lines and complex shapes	Medium – limited by screen mesh	Medium – limited by pad detail	High – crisp image quality
Durability of Mark	Permanent marking or cutting	May fade, crack, or wear	May rub off over time	May scratch or fade
Color Capability	No – monochrome engraving only	Full color with setup	Limited spot colors	Full CMYK color
Cutting & Marking Combo	Yes – cut and engrave in one operation	No – separate process	No – marking only	No – printing only
Setup Time	Short – no tooling required	Long – screen and frame prep	Long – pad and cliché setup	Moderate – digital file prep
Speed (Short Runs)	Fast and efficient	Slow – setup not ideal for low volume	Slower for small batches	Fast – good for short runs
Speed (Mass Production)	High-speed with automation options	Fast – efficient for large runs	Efficient for repetitive prints	Fast – depending on print technology
Design Flexibility	Unlimited – any shape or pattern from a file	Limited by stencil complexity	Limited to pad shape	High – supports digital variations
Surface Suitability	Works on flat, curved, and textured composites	Flat surfaces only	Small, curved objects	Flat, treated surfaces preferred
Environmental Impact	Low waste; fumes require filtration	Ink waste, chemical cleanup	Ink waste, pad disposal	Cartridge and solvent waste

Why Choose Us

AccTek Group is a leading laser cutting machine manufacturer, dedicated to delivering high-quality, precision-driven solutions for industries worldwide. With years of experience in laser technology, we design and produce laser cutting machines that enhance efficiency, reduce production costs, and improve overall productivity. Our machines are widely used in metal fabrication, automotive, aerospace, and other industries that require precise and efficient cutting. We prioritize technological innovation, strict quality control, and exceptional customer service to ensure that every machine meets international standards. Our goal is to provide durable, high-performance solutions that help businesses optimize their operations. Whether you need a standard machine or a customized cutting system, AccTek Group is your trusted partner for reliable laser cutting solutions.

Advanced Technology

Our laser cutting machines feature high-speed, precision cutting with the latest laser technology, ensuring smooth edges, minimal waste, and superior efficiency across various materials and thicknesses.

Reliable Quality

Each machine undergoes rigorous quality control and durability testing to ensure long-term stability, low maintenance, and consistent high performance, even under demanding industrial conditions.

Comprehensive Support

We provide full technical support, including installation guidance, operator training, and after-sales service, ensuring smooth machine operation and minimal downtime for your business.

Cost-Effective Solutions

Our machines offer high performance at competitive prices, with customizable options to fit different production needs, helping businesses maximize their investment without compromising on quality.

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Frequently Asked Questions

Does Laser Cutting Alter The Mechanical Properties Of The Composite?

CO2 laser-cutting machines can cut certain composite materials with precision, but the intense heat and localized melting from the laser beam can alter their mechanical properties. Composites — whether polymer-based, fiber-reinforced, or layered laminates — are designed for specific strength, stiffness, and durability characteristics. Any heat-affected zone (HAZ) created during cutting may change these properties locally, potentially impacting part performance in demanding applications.
When the laser interacts with a composite, its high-energy beam can cause thermal degradation, resin melting, or fiber damage near the cut edges. Depending on the composite’s makeup, this can lead to:

Reduced Strength at the Edge: Resin burn-off or fiber breakage can reduce tensile or shear strength locally.
Delamination: Excess heat can cause layers to separate, especially in laminated composites.
Brittleness Increase: Some thermoset resin systems may become more brittle when overheated.
Resin Recast: In thermoplastic composites, melted resin may resolidify unevenly, creating stiff spots or stress risers.

Laser cutting can alter the mechanical properties of composites, primarily in the heat-affected zone near the cut. The extent of change depends on composite type, laser settings, and cutting technique. While effects may be minimal for decorative or non-structural parts, precision applications should carefully control cutting parameters to preserve strength, stiffness, and integrity.

Does Laser Cutting Cause Heat Damage To Composites?

CO2 laser-cutting machines can cut certain composites with precision, but the process uses high-energy thermal input, which can cause heat damage to the material. Composites — such as carbon fiber-reinforced polymers (CFRP), glass fiber-reinforced polymers (GFRP), and thermoplastic laminates — are made from a combination of fibers and resins that respond differently to heat. While the laser beam provides a clean, contact-free cut, the localized temperature rise can affect surface finish, resin integrity, and fiber performance in the heat-affected zone (HAZ).

How Heat Damage Occurs: Laser cutting relies on concentrated energy that rapidly vaporizes material at the cut line. In composites, the resin often absorbs heat faster than the fibers, causing:

Resin Charring or Burning: Especially in thermoset resins, which can degrade rather than melt.
Fiber Degradation: High heat can embrittle glass fibers or weaken carbon fibers at the edges.
Delamination: Heat can cause the resin to soften and separate from the fiber layers.
Surface Discoloration: Visible charring or whitening depending on resin and fiber type.

Composite Type Sensitivity

CFRP (Carbon Fiber Reinforced Polymer): Cuts cleanly but is prone to resin burn-off and slight fiber edge fraying.
GFRP (Glass Fiber Reinforced Polymer): Susceptible to microcracking and fiber embrittlement from heat exposure.
Thermoplastic Composites: Can be more heat-tolerant but may suffer from localized melting or shrinkage.
Honeycomb and Sandwich Panels: Core materials like foam or aluminum can be damaged if heat spreads too deeply.

Factors Affecting Heat Damage

Laser Power: Excessive power increases HAZ size and risk of burning.
Cutting Speed: Slow speeds allow heat to build up, deepening thermal effects.
Material Thickness: Thicker composites require more energy, raising heat damage potential.
Focus Position: Incorrect focus can cause wider heat spread and rougher edges.

Reducing Heat Damage

Use the lowest power that still produces a full cut.
Increase cutting speed to limit heat dwell time.
Use air assist or inert gas to cool the cutting zone.
Consider multiple low-power passes instead of a single high-power cut.

Laser cutting can cause heat damage to composites, especially in the form of resin charring, fiber degradation, and delamination near the cut edges. The extent of damage depends on the composite type, thickness, and laser parameters. Proper optimization of power, speed, and cooling can minimize the heat-affected zone, preserving the composite’s structural and aesthetic integrity.

How Does Laser Power Affect Composite Cutting Quality?

CO2 laser-cutting machines can process certain composite materials with precision, but laser power is one of the most important factors influencing the final cut quality. Composites, such as carbon fiber-reinforced polymer (CFRP), glass fiber-reinforced polymer (GFRP), and thermoplastic laminates, contain multiple layers with different thermal properties. Too much or too little power can lead to incomplete cuts, excessive heat damage, or poor edge quality.

Low Laser Power

The laser may not fully penetrate the material, leaving uncut fibers or resin.
Edges may appear rough and fibrous, requiring additional finishing.
Multiple passes may be necessary, which increases the heat-affected zone (HAZ) and can still degrade cut quality.
Cutting speed must be slowed significantly, reducing productivity.

Optimal Laser Power

Smooth, consistent edges with minimal fraying or delamination.
Controlled heat application, limiting resin charring and fiber damage.
Minimal kerf taper, maintaining dimensional accuracy.
Higher cutting speeds without sacrificing precision.

Excessive Laser Power

The resin may overheat, char, or vaporize unevenly, leaving brittle or discolored edges.
Fibers may be damaged, embrittled, or burned away at the cut line.
The HAZ increases, which can weaken edge strength.
Delamination risk rises due to sudden thermal expansion between layers.

Laser power directly affects composite cutting quality by controlling penetration depth, edge smoothness, and heat-affected zone size. Too little power leads to incomplete cuts and rough edges, while too much can cause charring, fiber damage, and delamination. Finding the optimal balance — often through testing — ensures clean, precise cuts while preserving the composite’s mechanical and aesthetic properties.

What Is The Available Laser Power Range For Composite Laser Cutting Machines?

Composite laser-cutting machines—CO2 laser technologies—are available in a wide range of power options to handle everything from delicate engraving to heavy-duty cutting of thick composite and metal materials. The common available power ratings include: 60W, 80W, 90W, 100W, 130W, 150W, 180W, 220W, 260W, 300W, 500W, and 600W. The choice of power directly impacts cutting speed, depth capacity, and the range of materials that can be processed efficiently.
Composite laser-cutting machines offer a power spectrum from 60W to 600W, enabling versatility across a wide range of materials and thicknesses. Lower wattages excel in precision cutting of thin or delicate materials, while higher wattages boost cutting speed and enable processing of thicker composites and metals. Selecting the right power ensures efficient, clean cuts while maintaining material integrity and machine longevity.

What Is The Price Range For Composite Laser Cutting Machines?

Composite laser-cutting machines—CO2 laser technologies—are available in a price range of roughly $3,000 to $15,000, depending on power rating, bed size, build quality, and extra features like auto-focus heads or rotary attachments. Lower-priced models are generally smaller, less powerful, and aimed at light-duty work, while higher-priced units are designed for larger-scale, faster, and more demanding industrial applications.
Composite laser-cutting machines span from $3,000 for compact, lower-power models to $15,000 for high-power, large-bed industrial units. Entry-level systems suit small-scale, lighter work, while mid- and high-end models expand cutting thickness, improve speed, and enable better quality control across a wider material range. Regardless of cost, safety and material compatibility should be verified before cutting.

What Fumes Are Generated When Laser Cutting Composites?

CO2 laser-cutting machines are highly effective for processing a variety of materials, but when cutting composites, they can generate complex and sometimes hazardous fumes due to the combination of different material types. Composites are often layered or reinforced with polymers, resins, fibers, or metals, and the high heat from the laser vaporizes or burns these components, releasing airborne particles and gases. The exact fume composition depends on the composite’s makeup, but many contain substances that can be harmful without proper ventilation and filtration.
Laser cutting composites can produce a hazardous mix of VOCs, aldehydes, chlorine gas (if PVC is present), sulfur compounds, isocyanates, fine particulates, and metal oxides. The exact fume profile depends on the composite’s constituents. Because many of these substances are harmful when inhaled, composite cutting should always be done with high-quality fume extraction, filtration, and strict material verification before processing.

How Can I Prevent Burn Marks On Composite Edges When Laser Cutting?

Composite materials—such as carbon fiber laminates, fiberglass sheets, and resin-bonded boards—can be challenging to cut with a CO2 laser without leaving burn marks on the edges. These marks result from localized overheating, resin charring, and vaporized debris settling back on the cut surface. By controlling laser energy, optimizing airflow, and protecting the material, you can achieve clean, crisp edges that require little or no post-processing. Below is a detailed guide to preventing burn marks, specifically on composite edges during laser cutting.

Laser Parameter Optimization

Power and Speed Balance: Set the lowest power that still cuts cleanly, and combine it with higher cutting speeds. Reducing beam dwell time minimizes heat buildup.
Multiple Pass Technique: For thicker composites, perform multiple faster, low-power passes rather than one slow, high-power pass.
Beam Focus Adjustment: Slightly defocus the laser (0.5–1 mm) to spread heat over a wider area, reducing the likelihood of resin scorching.
Test Cuts: Every composite behaves differently; run small trials to find the sweet spot before full-scale cutting.

Air Assist and Gas Choice

High-Pressure Air Assist: Direct a strong airflow into the cut line to remove vaporized resin and dust before they settle and burn onto the edges.
Nitrogen Assist: Using nitrogen instead of air can further reduce oxidation and scorching, producing cleaner edges.
Nozzle Alignment: Ensure the assist gas stream is perfectly aligned with the cut path for consistent debris removal.

Surface and Edge Protection

Masking Film or Transfer Tape: Apply low-tack tape to both sides of the composite to capture smoke particles before they contact the surface.
Sacrificial Backing Board: Place a clean acrylic, MDF, or cardboard sheet beneath the workpiece to absorb excess heat and prevent underside marking.

Material Considerations

Resin Type: Polyester or phenolic resins generally resist burning better than epoxy-based composites.
Pigment and Color: Lighter-colored composites reflect more laser energy and are less prone to charring than dark-pigmented materials.

Post-Cut Cleanup

Isopropyl Alcohol Wipe: Removes light residue and restores a clean finish.
Fine-Grit Sanding: For tougher marks, light sanding smooths edges without damaging the composite structure.

Following the above steps will ensure precise, scorch-free cuts while maintaining the appearance and structural integrity of the composite material.

How To Extend The Lifespan Of Composite Laser Cutting Machines?

Composite laser cutting machines—whether CO2, fiber, or hybrid—are high-precision tools that operate under demanding conditions. Cutting composite materials like carbon fiber, fiberglass, and resin-based boards exposes machines to abrasive dust, sticky resins, and volatile fumes, all of which can reduce component life if left unmanaged. Extending the machine’s lifespan comes down to preventive maintenance, proper operation, environmental control, and strategic upgrades. The following practices will help keep your composite laser cutting machine running efficiently for years while minimizing costly downtime.

Maintain Optics and Beam Delivery

Lens and Mirror Cleaning: Clean daily (or more often for heavy composite work) using approved lens wipes and solvents. Resin vapors can quickly cloud optics and reduce cutting power.
Check for Scratches or Burns: Damaged optics degrade beam quality and should be replaced immediately.
Correct Focus: Regularly calibrate and verify the beam focus to prevent overworking the laser source.

Manage Dust and Fume Extraction

High-Efficiency Filtration: Use HEPA or activated carbon filters to trap fine composite dust and resin fumes.
Routine Filter Changes: Don’t wait for airflow to drop—replace filters on schedule to prevent backflow of particles.
Dedicated Extraction for Composites: If possible, separate composite cutting from other materials to avoid cross-contamination and filter overload.

Protect Motion Systems

Linear Rail and Bearing Lubrication: Composites shed abrasive particles that can grind into rails; clean and lubricate them regularly.
Seal and Shield Moving Parts: Install dust guards or bellows around sensitive areas to keep particulate matter out.
Check Belt and Gear Tension: Excess wear or looseness can cause cutting inaccuracies.

Control the Cutting Environment

Stable Temperature and Humidity: Prevent condensation on optics and electronics by keeping conditions stable.
Clean Workspace: Sweep and vacuum around the machine daily to reduce airborne dust that can settle inside.
Avoid Overheating: Ensure proper cooling of the laser tube or source, checking coolant levels and quality.

Operate Within Design Limits

Avoid Overpowering: Consistently running at maximum power accelerates tube wear.
Match Settings to Material: Using optimized cutting parameters for composites reduces strain on optics, motion parts, and filters.
Warm-Up and Cool-Down Cycles: Let the machine stabilize before high-load cutting and allow cooldown before shutdown.

Perform Regular Preventive Maintenance

Scheduled Inspections: Check alignment, belts, lubrication, and filters at set intervals.
Software and Firmware Updates: Keep systems up to date for improved performance and safety features.
Professional Servicing: Annual or semi-annual tune-ups by qualified technicians catch small issues before they become major problems.

By following these steps, you’ll maximize performance, reduce wear, and prolong the operational life of your composite laser cutting machine.

Get Composite Laser Cutting Solutions

AccTek Group provides high-performance CO2 laser cutting machines designed specifically for processing composite materials with speed, precision, and reliability. Whether you’re cutting fiberglass-reinforced plastics, phenolic laminates, or polymer-based composites, our machines deliver clean edges, fine detail, and consistent quality, without the tool wear or material damage common in traditional cutting methods.
Ideal for industries such as aerospace, automotive, electronics, signage, and advanced manufacturing, AccTek Group’s laser cutting systems handle complex designs, tight tolerances, and high-volume production with ease. Our user-friendly software, automation options, and robust motion control ensure smooth operation from prototype to production scale.
Backed by expert technical support and years of industry experience, we help you choose the right configuration for your material and workflow. If you need a smarter, cleaner, and more cost-effective way to cut composite materials, AccTek Group has your solution. Contact us today to explore our composite laser cutting systems.

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