Aluminum CNC Routers

High-precision aluminum CNC Routers are designed for cutting, milling, and engraving aluminum sheets, plates, and profiles with smooth finishes, stable performance, and reliable accuracy.
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Product Introduction

Aluminum CNC routers are high-precision machining systems designed specifically for cutting, milling, drilling, and engraving aluminum and other non-ferrous metals. Built with rigid mechanical structures, reinforced beds, and vibration-resistant gantries, these routers provide the stability and accuracy required for metal machining. Equipped with high-speed spindles, precision ball screws, industrial servo motors, and advanced control systems, aluminum CNC routers deliver smooth motion, clean edges, and exceptional dimensional accuracy even during heavy cutting loads. These machines are ideal for manufacturing aluminum parts, molds, brackets, plates, panels, heat sinks, mechanical components, and custom prototypes. Their powerful spindles support higher feed rates and deeper passes compared to standard woodworking routers, while optimized cooling and chip-evacuation systems ensure consistent performance and tool life. Many aluminum CNC routers also support multi-tool changers, mist cooling units, vacuum tables, and automatic lubrication to further improve efficiency and long-term reliability. With their ability to produce fine details and tight tolerances, aluminum CNC routers are widely used in automotive, aerospace, electronics, mold-making, engineering workshops, and small-batch industrial production. For businesses that require strong precision, high productivity, and professional metal-working capabilities, aluminum CNC routers offer a robust and scalable solution.

Material Routing Capability

Metal Material Type 1.5 kW 2.2 kW 3.0 kW 3.2 kW 3.5 kW 4.5 kW 5.5 kW 6.0 kW 7.5 kW 9.0 kW
Aluminum Sheet/Plate Very Light Engraving Light Cutting Light Cutting Standard Cutting Standard Cutting High-Precision Cutting Heavy-Duty Cutting Heavy-Duty Cutting Industrial Cutting Industrial Cutting
Aluminum Composite Panel (ACP/ACM) Surface grooving only Surface Routing Standard Cutting Standard Cutting High-Precision High-Precision Industrial Cutting Industrial Cutting Industrial Cutting Industrial Cutting
Brass Not Recommended Light Engraving Light Engraving Light Cutting Slow Cutting Controlled Heavy Cuts Heavy-Duty Cutting Heavy-Duty Industrial Industrial
Copper Not Recommended Light Engraving Light Engraving Slow Routing Controlled Routing Heavy-Duty Cutting Heavy-Duty Industrial Industrial Industrial
Magnesium/Soft Alloy Metals Not Recommended Very Light Routing Light Routing Standard Routing Standard Routing Heavy-Duty Heavy-Duty Industrial Industrial Industrial
Casting Aluminum/Tooling Aluminum Not Recommended Not Recommended Very Light Very Light Controlled Routing Controlled Heavy Cuts Heavy-Duty Industrial Industrial Industrial
Stainless Steel Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported
Carbon Steel/Mild Steel Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported
Titanium/Hardened Steel Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported Not Supported

Compatible Materials

Application of Aluminum CNC Routers

Aluminum CNC routers are widely used across industries that require high-precision cutting, milling, and shaping of aluminum parts with consistent accuracy. These machines are commonly applied in aerospace, automotive, industrial equipment manufacturing, and electronics, where components such as brackets, mounting plates, heat sinks, enclosures, and structural frames must be machined with tight tolerances. They are equally valuable in sign making, prototype development, and custom fabrication, providing the ability to cut aluminum sheets, extrusions, and blocks into detailed shapes and profiles. Aluminum CNC routers also play a key role in R&D labs, metal workshops, and small-scale production, enabling fast iteration, mold machining, fixture making, and precision milling. With powerful spindles, rigid mechanical structures, and advanced control systems, these routers handle both thin sheets and thicker aluminum stock, making them ideal for any operation needing reliable, efficient, and repeatable aluminum machining performance.
Metal CNC Routing Samples
Metal CNC Routing Samples
Metal CNC Routing Samples
Metal CNC Routing Samples
Metal CNC Routing Samples
Metal CNC Routing Samples
Metal CNC Routing Samples
Metal CNC Routing Samples

Customer Testimonials

Comparison VS Other Engraving Technologies

Comparison Item Aluminum CNC Routing Laser Engraving Chemical Etching EDM Engraving
Working Principle Mechanical cutting with rotating end mills Melting/vaporizing aluminum with laser heat Acid/chemical removal of surface Electrical discharge erodes material
Suitable Aluminum Grades Most grades (1000–7000 series) Limited to surface marking Works on many grades, shallow only Works on conductive grades (all aluminum)
Cutting Ability Full-depth milling & profiling Cannot cut aluminum effectively No cutting High-precision cutting, slower
Engraving Depth Shallow to deep 3D engraving Very shallow (surface only) Very shallow Medium to deep depending on settings
Precision Level High accuracy & repeatability Very fine detail on surface Moderate Extremely high precision
Edge Quality Clean edges with proper tooling Heat-affected zone, micro-burrs Smooth but etched edges Very smooth but slower
Heat Impact Low with proper cooling High thermal stress None Minimal thermal distortion
Material Removal Rate Fast for routing & shaping Very low Low to medium Low (slowest of all)
Ability for 3D Machining Excellent (3D contours, pockets) Not suitable Not suitable Excellent but slower
Tool Wear / Consumables Tool wear depends on aluminum type Laser optics wear over time Chemicals require replacement Electrodes wear down
Operating Cost Low-medium Medium (power + maintenance) Medium-high (chemicals, disposal) High (electrodes + energy)
Safety Requirements Chips, noise, coolant High heat, fumes Chemical handling risks Electrical discharge & dielectric fluid
Best Applications Parts machining, molds, brackets, prototypes Serial marking, logos Serial numbers, surface textures High-accuracy dies, molds
Production Volume Suitability Ideal for small to mass production Good for mass marking Good for batch marking Good for precision low-volume
Ideal Use Case Versatile, fast aluminum shaping Decorative or ID marking Uniform shallow marking Ultra-precision machining with tight tolerances

Why Choose Us

AccTek Group is a professional manufacturer of CNC routers, delivering high-precision cutting, engraving, and milling solutions for wood, metal, plastic, and other materials. Our machines are engineered for stability, accuracy, and long-term performance, making them suitable for a wide range of industries, including furniture making, signage, prototyping, and metal fabrication. With advanced motion systems, powerful spindles, and intelligent control software, we help manufacturers enhance productivity and reduce labor costs. Backed by years of expertise in CNC technology, AccTek Group is committed to offering reliable machines, expert technical support, and tailored solutions that meet the evolving demands of modern production environments.

High Precision & Efficiency

AccTek CNC routers deliver fast, accurate results with minimal errors, supporting intricate designs and mass production across the woodworking, plastic, and metal industries.

Robust and Durable Design

Our machines are built with high-quality frames and components, ensuring long service life, high load-bearing capacity, and stability during high-speed operations.

Intelligent Control Systems

Equipped with user-friendly interfaces and smart controllers, our routers offer smooth motion control, automatic toolpath optimization, and easy integration with various CAD/CAM software.

Flexible Customization

From machine size to spindle power and motor type, we offer flexible configurations to suit different production needs, budgets, and material requirements.

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Frequently Asked Questions

What Is The Price Of Aluminum CNC Routers?
The price of aluminum CNC routers generally ranges from $3,500 to $11,500, depending on frame rigidity, spindle power, control system, and precision components. Designed specifically for machining aluminum and other non-ferrous metals, these routers feature stronger structures and higher accuracy compared to standard woodworking models.
Entry-level aluminum CNC routers at the lower end typically include reinforced frames, 1.5-2.2 kW spindles, and basic control systems. These are suitable for hobbyists or light-duty metal processing where moderate precision is required. Mid-range configurations add heavier gantries, 2.2-3.2 kW water-cooled spindles, upgraded linear guides, and more stable motion systems to achieve smoother cuts on aluminum plates, molds, and brackets. High-end aluminum CNC routers near the top of the price range include rigid industrial frames, servo motors, high-speed spindles, and advanced controllers such as Syntec or NC Studio, significantly improving accuracy and machining speed.
Aluminum CNC routers offer a cost-effective solution for users needing reliable metalworking performance, making them ideal for workshops producing prototypes, parts, and small-batch aluminum components.
Aluminum CNC routers offer flexible working ranges designed to match different production needs, from compact precision machining to large-format industrial applications. Here are the common working sizes and how they function in real use:

  • 400×400mm Small-Format Platforms: These compact work areas are ideal for high-precision aluminum machining, such as small brackets, heat sinks, electronic housings, molds, prototypes, and jewelry components. The smaller footprint provides better rigidity, reduced vibration, and improved accuracy. Because aluminum requires stable cutting conditions, this size works well for workshops that focus on fine-detail machining or batch production of small parts.
  • 600×600mm Medium-Format Platforms: This size suits fabricators who need more flexibility for larger aluminum components while maintaining high precision. It is commonly used for signage, aluminum letters, mechanical parts, fixture plates, prototype housings, and structural pieces. With increased travel distance and stronger frames, machines in this range support deeper cuts, larger tooling operations, and improved chip evacuation. Many manufacturers prefer this format for a balance between throughput and accuracy.
  • Customized Working Areas: Aluminum CNC routers can also be built according to customer requirements, such as 600×900mm, 1000×1000mm, 1200×1200mm, or even large-format 1300×2500mm and 1500×3000mm systems. Customized platforms allow manufacturers to match the machine to their specific workflows—such as machining large jigs, aerospace plates, automotive molds, battery trays, aluminum panels, or multi-component setups that require large clamping space. Customized solutions often come with reinforced gantries, upgraded spindles, and enhanced cooling and chip removal systems tailored to aluminum processing.

Aluminum CNC routers are available in multiple sizes to suit a wide range of machining tasks, from delicate miniature parts to full-scale industrial components. Selecting the right working range depends on part dimensions, precision requirements, production volume, and future expansion needs.
Several important factors influence the price of aluminum CNC routers, and understanding these elements helps buyers choose the right configuration for their machining needs. Here are the key components that drive cost differences:

  • Machine Size and Working Area: Aluminum CNC routers are available in compact, medium, and large-format sizes, and larger working areas require stronger frames, extended guide rails, and heavier gantries. As the machine footprint increases, manufacturing complexity and material usage also rise, making size one of the biggest price determinants. Customized working ranges can further add to the overall cost.
  • Spindle Type and Power: High-speed, high-torque spindles are essential for aluminum machining because the material requires sufficient cutting force, stable rotation, and efficient heat control. Machines equipped with powerful water-cooled spindles, automatic tool changers, or branded spindles from companies like HSD or HQD typically come at a higher price. Spindle performance has a direct correlation with cutting quality and productivity.
  • Motion System and Mechanical Components: The CNC router’s movement accuracy depends on linear guides, ball screws, rack-and-pinion systems, and servo or stepper motors. Precision components with brands such as Hiwin, THK, or Yaskawa increase the machine’s stability and enhance long-term performance. More advanced or high-precision motion systems naturally raise costs but deliver better accuracy for aluminum processing.
  • Machine Structure and Build Quality: Aluminum CNC routers require rigid frames, reinforced gantries, and vibration-resistant mechanical designs to maintain accuracy during high-speed cutting. Machines with heavy-duty steel frames, stress-relieved bases, and welded structures typically cost more but ensure long-term durability. Additional enhancements like dust-proof covers, chip guards, and water mist cooling systems also contribute to pricing.
  • Control System and Software: Controllers like Syntec, NcStudio, Mach3/4, or industrial-grade systems from OSAI and Siemens vary in sophistication and cost. Higher-end controllers offer smoother motion, better toolpath handling, and improved reliability, which adds to the price, especially for aluminum-specific operations.
  • Additional Features and Custom Options: Elements like vacuum tables, ATC magazines, probe systems, enclosure designs, lubrication units, and advanced cooling systems can raise the total cost. Each upgrade enhances functionality or precision, making them valuable for specific applications.

Aluminum CNC router prices vary widely based on size, performance components, and customization, and choosing the right configuration ensures efficiency, accuracy, and long-term value.
Aluminum CNC routers are engineered for high precision, allowing them to deliver accurate cuts, smooth finishes, and reliable repeatability across a wide range of machining applications. Their accuracy depends on mechanical rigidity, motion components, spindle stability, and controller performance. Here are the typical accuracy levels you can expect:

  • Positioning Accuracy (0.02–0.05 mm): Most aluminum CNC routers feature high-quality linear guides, ball screws, or rack-and-pinion systems that ensure stable and precise movement. These components enable the machine to reach target positions with minimal deviation. For users machining detailed aluminum parts—such as brackets, optical mounts, housings, or precision plates—this level of accuracy provides consistent, professional-grade results. Machines built with branded components like Hiwin or THK can achieve even tighter tolerances in controlled environments.
  • Repeatability Accuracy (0.01–0.03 mm): Repeatability refers to the machine’s ability to return to the same position after multiple movements. Strong machine frames, servo-driven systems, and rigid gantry designs help aluminum CNC routers maintain excellent repeatability. This is essential for batch production, where multiple identical aluminum parts must meet strict dimensional requirements. High-end servo systems further improve repeatability, making them ideal for tooling, aerospace components, and prototyping tasks.
  • Machining Accuracy (0.02–0.08 mm depending on material and tooling): Actual cutting accuracy varies based on toolpath strategy, spindle rigidity, feed rates, and material hardness. Aluminum requires stable chip evacuation and proper cooling to maintain surface smoothness and dimensional accuracy. Water-mist cooling systems, sharp carbide tools, and optimized spindle speeds help minimize tool deflection and thermal expansion. When configured correctly, aluminum CNC routers can achieve tight tolerances suitable for mechanical engineering and industrial fabrication.
  • Influencing Factors: Machine structure, ambient temperature, vibration control, and maintenance practices all play a role in achieving high accuracy. Reinforced frames and stress-relieved bases reduce distortion, while high-speed spindles maintain steady cutting performance. Proper calibration and routine care further support long-term precision.

Aluminum CNC routers consistently offer high accuracy across positioning, repeatability, and machining performance, making them ideal for applications requiring fine detail, smooth finishes, and dependable dimensional control.
Choosing the right aluminum CNC router involves evaluating machine performance, structural stability, precision components, and application needs to ensure efficient, accurate, and long-term machining. Several key factors help determine the best model for your workshop or production line.

  • Define Your Workpiece Size and Application Needs: Start by identifying the largest aluminum parts you plan to machine. Compact sizes like 400×400 mm suit small brackets, electronic enclosures, and precision prototypes, while medium formats such as 600×600 mm handle signage letters, fixture plates, and mechanical components. If you need to process large panels, molds, or multi-part setups, customized working areas provide greater flexibility.
  • Evaluate Machine Rigidity and Frame Structure: Aluminum cutting requires a stable, vibration-resistant frame to ensure dimensional accuracy. Choose CNC routers built with heavy-duty steel bases, reinforced gantries, and stress-relieved structures. A rigid machine reduces chatter, improves surface finish, and enhances tool life. Lightweight frames may work for wood, but are insufficient for aluminum’s hardness and cutting loads.
  • Select the Right Spindle Power and Cooling System: High-speed spindles with strong torque are essential for smooth aluminum machining. Look for 2.2 kW to 5.5 kW spindles, depending on the depth of cut and tool diameter. Water-cooled spindles deliver better thermal stability, while mist-cooling or air-blast systems help maintain clean chips and prevent tool overheating. ATC spindles are useful for complex jobs requiring frequent tool changes.
  • Check Motion Components and Drive Systems: Linear guides, ball screws, servo motors, and precision gear systems directly affect accuracy. Machines equipped with branded components like Hiwin, THK, Yaskawa, or Leadshine offer higher reliability. For aluminum applications requiring fine details or tight tolerances, servo-driven systems provide smoother motion and higher repeatability than steppers.
  • Consider the Controller and Software Compatibility: Industrial controllers such as Syntec, OSAI, Siemens, or Mach4 offer stable performance and smoother toolpaths. Ensure the controller supports advanced milling strategies, 3D machining, and compatibility with your CAD/CAM workflows.
  • Review Optional Features and Safety Enhancements: Vacuum tables, enclosures, lubrication units, probing systems, and dust or chip extraction improve efficiency and cleanliness. These upgrades are especially beneficial in long-term aluminum machining.

By aligning machine capabilities with your specific material, precision, and production demands, you can select aluminum CNC routers that deliver accuracy, durability, and consistent machining quality.
Aluminum CNC routers are generally safe to use when operated correctly, and they are designed with multiple features that help protect users during machining. However, like any high-speed cutting equipment, safe operation depends on proper training, appropriate setup, and strict adherence to safety guidelines. Several key factors determine the overall safety of aluminum CNC routing.

  • Machine Structure and Built-In Safety Features: Most aluminum CNC routers use heavy-duty steel frames, enclosed gantries, and stable worktables that minimize vibration and prevent unexpected movement. Many machines include limit switches, emergency stop buttons, spindle overload protection, and controller-based safety interlocks. These features ensure the machine stops quickly during abnormal conditions, reducing risks associated with tool breakage or mechanical failure.
  • Chip Control and Cooling Systems: Aluminum machining generates sharp chips and fine dust that require proper extraction and cooling. CNC routers equipped with air blast, mist cooling, or vacuum extraction systems help prevent chip buildup, reduce heat, and maintain a clean working environment. Removing chips promptly improves visibility and prevents them from becoming a slipping or fire hazard.
  • Operator Training and Setup Procedures: Safe CNC use depends heavily on the operator’s understanding of feed rates, toolpath strategies, and tooling selection. Incorrect programming or using worn tools can lead to tool failure or poor cutting performance. Well-trained operators monitor tool conditions, verify fixtures, and ensure the machine is properly calibrated before starting a job.
  • Workpiece Clamping and Stability: Aluminum sheets, plates, and blocks must be firmly secured using T-slot clamps, vises, or vacuum tables. Loose materials can shift during machining and cause tool breakage or machine damage. Proper fixturing is essential for preventing unexpected movement and ensuring both operator safety and machining accuracy.
  • Environmental and Electrical Safety: CNC routers should be used in well-ventilated areas with sufficient lighting to maintain visibility. Machines must be grounded properly, and electrical connections should be inspected regularly to avoid hazards. Safety enclosures or shields provide extra protection from flying chips, especially during high-speed milling.

Aluminum CNC routers are safe as long as the operator follows standard precautions, maintains the machine regularly, and uses proper cutting tools and workholding systems. With good operational practices, these machines deliver reliable performance with minimal risk.
Operating aluminum CNC routers requires proper personal protective equipment (PPE) to ensure safety during machining, as cutting aluminum produces sharp chips, high spindle speeds, and occasional noise or dust. The right PPE protects operators from flying debris, heat, vibration, and accidental contact with moving components. Here are the essential protective items needed for safe operation.

  • Safety Glasses or Full-Face Shields: Eye protection is the most critical PPE when machining aluminum. High-speed cutting generates sharp chips that can eject from the workpiece, especially during deep milling or slotting. Safety glasses with side shields protect against debris, while full-face shields offer added protection from larger fragments, coolant splash, or unexpected chip lift.
  • Hearing Protection: Aluminum cutting often produces significant noise due to spindle speed, chip impact, and vacuum extraction systems. Foam earplugs or earmuff-style hearing protectors help reduce exposure to harmful sound levels. Prolonged operation without hearing protection can lead to fatigue or long-term hearing damage, particularly in workshops using high-powered spindles.
  • Cut-Resistant Gloves (Used Only During Setup): While gloves should never be worn when the machine is running, cut-resistant gloves are useful during part handling, tool installation, or chip cleanup when the spindle is stopped. These gloves protect against sharp aluminum edges, burrs, and hot chips. Operators must remove gloves before touching controls or working near moving components to avoid entanglement risks.
  • Protective Clothing and Aprons: Workwear made of durable, close-fitting material helps prevent loose fabric from getting caught in the machine. Heavy aprons or machinist jackets offer additional impact and heat protection. Avoid long sleeves, jewelry, or anything that can snag during machine operation.
  • Respiratory Protection (If Needed): Most aluminum CNC routers use chip evacuation, but fine dust may still be generated during high-speed finishing passes. Dust masks or respirators are recommended in enclosed or poorly ventilated environments. When mist cooling systems are used, proper ventilation ensures clean air quality.
  • Steel-Toe Safety Shoes: Foot protection helps guard against dropped aluminum plates, heavy fixtures, or clamps. Anti-slip soles improve stability when working around coolant or chip-covered floors.

Using the correct PPE ensures operator safety and minimizes risk when working with aluminum CNC routers, supporting a clean, controlled, and secure machining environment.
Aluminum CNC routers operate best in a controlled workshop environment that supports stability, cleanliness, and consistent machine performance. Because aluminum machining involves high-speed cutting, chip production, and thermal changes, the workspace must meet several environmental requirements to ensure accuracy, safety, and long-term machine reliability.

  • Stable Temperature and Humidity Control: Temperature fluctuations can affect machine accuracy by causing thermal expansion in the frame, spindle, and workpiece. Ideally, the workshop should maintain a temperature between 15℃ and 30℃, with minimal daily variation. Humidity levels should remain moderate—typically 40–70%—to prevent corrosion on metal parts and electrical components. Extreme temperature swings can reduce precision and shorten machine lifespan.
  • Adequate Ventilation and Airflow: Although aluminum CNC routers generate chips rather than heavy smoke, proper ventilation is essential to manage fine dust, mist, cooling residue, or oil vapors from lubrication systems. Workshops should have exhaust fans, filtration systems, or air circulation units to maintain clean airflow. Good ventilation also improves operator comfort and supports safer machining conditions.
  • Clean, Dust-Free Workspace: Dust and debris can interfere with linear guides, ball screws, and sensor systems. Maintaining a clean environment ensures smoother machine movement and prevents premature wear. Chip extraction systems, shop vacuums, and routine cleaning help maintain performance. By keeping aluminum chips under control, the workshop reduces slipping hazards and protects mechanical components.
  • Solid, Level Flooring: A strong, vibration-resistant floor is crucial for aluminum CNC routing, as uneven surfaces can cause machine misalignment or unstable cutting conditions. Concrete floors are preferred because they support the machine’s weight and minimize vibration. Routing aluminum at high speeds requires a stable base to maintain accuracy and protect structural components.
  • Proper Electrical Supply and Grounding: CNC routers depend on stable power to ensure consistent spindle speed and drive system performance. Workshops should provide dedicated circuits, proper grounding, and surge protection. Unstable voltage can cause controller errors or damage sensitive electronics.
  • Sufficient Space for Operation and Maintenance: Adequate clearance around the machine allows for safe loading of aluminum plates, smooth operator movement, and easy access for cleaning or repairs. Crowded spaces increase the risk of accidents and limit workflow efficiency.

Meeting these environmental requirements ensures aluminum CNC routers operate smoothly, maintain high accuracy, and deliver reliable long-term machining performance.

Get CNC Routing Solutions

If you’re looking to improve production efficiency, expand design capabilities, or upgrade to a more reliable machining workflow, CNC routers provide one of the most versatile solutions available. Whether your work involves woodworking, signage, plastics, aluminum parts, prototyping, or custom manufacturing, we can help you select the right machine size, spindle power, control system, and accessories to match your operational needs.
Our team offers guidance on tooling choices, workholding methods, dust-collection setups, vacuum tables, rotary attachments, and automation options to help you build a complete routing system. We can also support you with material recommendations, cutting parameters, workflow optimization, and best practices for long-term accuracy and stability.
If you need expert advice or a tailored CNC routing package, contact us to get professional solutions that help you cut, carve, engrave, and machine with confidence—no matter the scale of your production.
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