What convenience does laser cutting bring to the shipbuilding industry ?

As the top of the industry chain, the precision industry has always been the core and the most profitable part of the profit. Therefore, for some manufacturers, the precision processing industry also has a lot of room for development. For the shipbuilding industry, its manufacturing materials are mainly steel It is mainly raw materials, so the processing requirements for raw material steel require high requirements on accuracy, speed, and productivity. In recent years, with the vigorous development of laser cutting, laser cutting has begun to be widely used in shipbuilding, etc. Some teams in the precision manufacturing industry.

 

For boat plate cutting, laser cutting has the advantages of high cutting accuracy, small thermal deformation, reduction of secondary processing, transfer, grinding, especially small circles, small holes, curved surface processing, etc., which meets the requirements of ship hull segmentation accuracy, and can Fully ensure that the frame assembly gap is controlled in the range of 1mm, but its practical cutting speed in steel is worse than that of plasma cutting. This provides a guarantee for the quality of equipment in the shipbuilding industry, thereby reducing assembly workload, assembly cycle, material and labor costs.

 

It further replaces the traditional stamping, shearing, and plasma cutting methods for production and processing. Laser cutting is more suitable for mass production and has higher work efficiency. This allows the shipbuilding industry to maximize benefits, because laser Cutting is a high-efficiency and high-precision processing machine, so as to shorten the delivery time, improve work efficiency, and help production companies reduce production costs.

 

The AKJ1530FB fiber laser cutting machine adopts a fully enclosed design. The flue gas produced by cutting can be filtered indoors, which is pollution-free and environmentally friendly.

AKJ1530FB configuration:

1. Fully enclosed design

Completely enclosed design. The observation window adopts European CE standard laser protective glass. The flue gas produced by cutting can be filtered indoors, which is pollution-free and environmentally friendly.

2. Heavy-duty frame

The strongest frame in China's CNC machine tool industry. The thickness of the rectangular tube wall is 10 mm and its own weight is 4500 kg, which increases the stability of the guide rail and effectively avoids the deformation of the bed. The longest lifetime can be up to 25 years.

3. Aviation standard aluminum gantry

It is manufactured according to aerospace standards and formed by 4,300 tons of extrusion molding. After aging treatment, its strength can reach 6061 T6, which is the strongest among all masts. Light weight, high strength, no deformation. The light beam adopts integral steel mold and die-casting process, which makes the equipment work fast and improves the processing efficiency and processing quality. Compared with cast aluminum gantry, it eliminates casting defects such as sand holes and has better comprehensive performance.

4. Light laser generator

The company has an efficient and professional R&D and production team. The single-module CW fiber laser series can not only meet the diverse needs of customers to the greatest extent, but also provide personalized customized services. Now the laser output connector is QBH, with multiple control modes.

5. Swiss Lei Tool brand auto-focus cutting head

The laser cutting head based on Swiss RAYTOOLS is based on Swiss RAYTOOLS and is suitable for medium and high power fiber lasers in industrial applications.

1) Imported closed-loop motor, high-speed perforation, cutting of various material thicknesses, repeat accuracy of 0.01mm.

2) Automatically find the best focal length, the adjustment range is -10~+10 mm, the focusing speed reaches 400 mm/s, and the efficiency is higher.

3) IP 65 dust-proof design, fully protect the internal optical components and prolong the service life.

4) Built-in collimating lens and focusing lens double water cooling structure, which reduces the temperature of the cutting head and prolongs the service life of the cutting head.

6. Hiwin rail

The rails work with sliding blocks to drive the machine to move. Smooth running, high-speed silent, high abrasion resistance, strong load-bearing capacity.

7. Japan Yaskawa servo motor

1) The amplifier's responsiveness is the highest in the industry, which greatly shortens the setting time, realizes high-speed acceleration and de-skeleton, and has a fast response speed.

2) Low heat, low noise, high speed, high precision

3) Strong anti-interference ability and strong anti-overload ability.

4) There is an automatic adjustment mode.
 

AKJ1530FB fiber laser cutting machine as one classic model, widely used in life, such as processing of stainless steel kitchenware, storage cabinet and other cabinets. Used for cutting a variety of metal plates, pipes (add pipe cutting device), mainly used in stainless steel , carbon steel, galvanized sheet, electrolytic plate, brass, aluminum,various alloy plate, rare metal and other metal materials.

 

 

As a non-contact, low-noise, and material-saving green processing technology, laser cutting machines have begun to show the characteristics of digital automation and intelligent manual processing. With the large-scale development of my country’s independently developed high-power lasers, the laser Cutting and welding technology has been popularized on a large scale in the shipbuilding industry, and the future development space needs to be further improved.