CNC router processing aluminum profile
28 Jan , 2021
So far, the use of CNC routers for the production of aluminum profiles is growing tremendously. The industry needs a machine that can work perfectly and produce lightweight aluminum profile products.
So far, the use of CNC routers
for the production of aluminum profiles is growing tremendously. The industry needs a machine that can work perfectly and produce lightweight aluminum profile products. In addition, they know that CNC routers can meet every minute of the details, such as cutting speed, relief angle, knife edge, etc., to meet every need for aluminum forming One minute details.
Avoid deformation of the trailer when using CNC router tools.
Aluminum profiles, especially the trailer structure, can raise some questions by the CNC router, which may hinder the results. Due to the low hardness and high thermal expansion of aluminum, metal easily loses its shape when accidentally exposed to the functions of the CNC router.
However, to ensure that this kind of accident does not occur, workers should pay attention to these steps before exposing aluminum to the CNC router:
Processing of laminated/multi-layer aluminum alloy sheets
If the aluminum alloy plate you use has several holes, you must be very careful to distribute the force of the CNC router. The reason behind this is that any negligence on your side may eventually distort the cavity wall and damage the metal surface. To avoid this confusion, make sure to deal with all cavities at the same time.
This is a general concern of CNC router tool users. Although the cutting provided by the milling cutter is sufficient for the cavity and other parts of the metal; the problems that arise in this process are variable expansion, deformation and release of additional cutting heat. To deal with this situation, before exposing the aluminum profile to the milling cutter, make sure to pre-drill the aluminum profile with a larger tool.
Tips for aluminum profile CNC router workers
Once you protect your aluminum profile from deformation, it is important to understand that you must find the sweet spot of your alloy. However, it is worth noting that compared with wood or other elements, the range of aluminum alloy plates is very narrow.
In addition, aluminum has a stickiness factor. This is frustrating for CNC workers. It not only reduces the efficiency of the router, but the viscosity of aluminum reduces the final product. Therefore, to ensure that this does not happen,
Although CNC routers can perform unimaginable tasks, patience is very important when building trailers and other related aluminum products. If CNC workers can remain calm and slow down the cutting process, they will get rich rewards. Let the machine do its magic, instead of using your wisdom to disrupt your hard work. Make sure you are using a CNC router of the perfect size to get the desired result.
As mentioned earlier, you need to allow the machine to handle this process, not your intelligence. Here, you need to understand the feed and speed calculator. Using them, you can greatly reduce your stress and increase output.
Continue to clean the chip
Aluminum likes to stick to the router. Moreover, we cannot emphasize the need to clean up the debris of the blade. Negligence will not only cost your project, but, considering the worst case, CNC router tools. For CNC workers, it is necessary to be paranoid about the cleaning of the blade. Despite using a vacuum system, you should still check the blade first.
In addition, to improve performance, you can use air explosions. Fixing it to the position where the main shaft points to the cutter and the metal is a reliable choice for cleaning chips.
The advantages of using CNC router
tools to form aluminum profiles for trailers and roof trusses
Aluminum profiles are very popular in the CNC industry. In addition to paying huge dividends, this job also has high job satisfaction. In fact, aluminum offers desirable and worker-friendly properties, allowing people to abandon other materials to this durable substance.
Regardless of all this, there is more aluminum as a metal that can be supplied to CNC router tools. Aluminum makes CNC workers have superior machinability. Since it is malleable, most of its grades can be penetrated by knives. Therefore, it can be processed faster than other components. In addition, the following are several reasons for using CNC router of aluminum profiles:
As mentioned earlier, aluminum has better machinability than its similar materials. This is why CNC workers prefer aluminum to build trailers, frames and other materials. Since metal can be easily processed and cut, it is easy for CNC workers to mold the material into the desired shape in a more efficient manner.
In addition, CNC router tools make the processing cost of aluminum profiles for outdoor equipment lower. Since the metal can be formed as required, no fuss is required, which greatly reduces the processing cost and reduces the manpower and time required for product design.
In addition, good cutting performance and meticulous processing methods can reduce the risk of material deformation, while the tool will cut the material. Therefore, it leads to better accuracy, repeatability, and supports the machine to meet tighter tolerances.
Strength to weight ratio
Until now, you must know how good aluminum is. In addition, its high strength, low weight and other excellent properties make it a CNC-friendly product. Trailers, roof racks, aircraft accessories, and several examples of aluminum elements can successfully interact with CNC routers
. In addition, different grades of aluminum can also be used for various purposes. Levels like 6061 or 7075 can be used to make a variety of objects.
Another reason for the popularity of aluminum. An environmentally friendly metal, the recyclability of aluminum can help reduce material waste, reduce environmental impact, and recycle additional expenditures for production projects. In addition, in the world of CNC router, recyclability is a highly valued material, because a considerable amount of scrap on the tool is discharged in the form of discarded chips.