Metal laser cutting machines are more than just an investment
03 Sep , 2020
Metal laser cutting machines are more than just an investment!Yes, it's not just the price you pay, it's the impact the machine has on your job.It depends on how fast you build.
Yes, it's not just the price you pay, it's the impact the machine has on your job.It depends on how fast you build.Perhaps that is why many manufacturers are afraid to invest a large portion of their revenues in a single machine.They know that if they screw up their purchase, there will be no turning back, at least for 10 years!
However, the rapid growth of the industry has forced manufacturers to take bold action.If they want to see themselves competing, they have certain ways with their pragmatic nature.So they need to work together to calculate the power of laser technology.
1. What is a metal laser cutting machine?
It is fair to say that the metal laser cutting machine is a modern invention.Since its inception, the machine has helped a manufacturer in more than one way.The most exciting way one can recall is to reduce physical Labour as well as Labour costs.In addition, given the current COVID-19 scenario, the intelligent and efficient way in which this machine participates in the production of masks and PPE kits opens up new possibilities.
However, considering that metal cutting laser cutting is the core of this discussion, it has a huge improvement on metal cutting. It can handle materials from elevators, cutting automobile parts, air conditioning materials, refrigerator materials and many other materials.It can also process soft metals, stainless steel, mild steel, carbon steel, and so on.
In addition, CNC was added.Laser cutting machines will allow you to expand your work from cutting to precision sculpting fine and precious metals.Therefore, whether it is a complex part of the machine, or the interior design of art, must be made of the original metal;With the help of CNC, this machine can provide manufacturers with the following benefits:
The form of a laser concentrates energy on a small part of the metal.This causes the metal placed in front of the laser to burn, melt or evaporate.Eventually a hole is formed in the metal surface.
Efficiency (time and cost) :
Efficiency is one of the requirements of every manufacturer for his machines.Metal laser cutting machines are designed to provide the speed at which sheets of metal can be processed at 1-3 m/min, as inefficiencies can seriously affect the company's growth.
In addition, it requires less energy and costs less to produce and is more productive than other traditional machines.As a result, it greatly reduces costs.
No matter what metal is used, the machine can produce accurate cutting at a higher speed.The machine is designed in such a way that it smoothes the process of holding the metal properly.In addition, the code ACTS as a laser cutter to the metal to ensure that the process is repeatable, reliable, and free of the possibility of manual error.Therefore, the calculation results are more accurate.
Simplified complex design:
This metal laser cutter is dexterous in providing designs that are complex to humans.With minimal labor and greater precision, metalworkers simply type codes, shapes and sizes into a computer and wait for the machine to activate them.
The biggest problem when it comes to metal cutting machines is: how do you use them?The use of machines plays a crucial role in determining whether manufacturers are willing to invest their hard-earned money.Moreover, the efficient metal laser cutting machine makes it a manufacturer's equipment.In addition, here are a few applications that are part of the reason manufacturers want to own the machine:
Laser burn cutting
In this process, oxygen is used as a cutting gas.Oxygen provides additional heat to the workpiece during the separation process.Therefore, it positions the oxidation process of the material cutting joint and speeds up the cutting process.
This cutting is best suited for manufacturing heavy materials whose appearance will undergo a continuous change as the finishing process.
The laser fusion cutting
This cutting process simplifies the virtual oxide free cutting process, which USES inert gas as the cutting medium.Laser welding USES argon or nitrogen, which is essentially reactive suppression, as the cutting gas pressure is about 20 bar.Inert gas cools the blade by blowing the molten material out of the separation joint.
Only when the workpiece meets the visual requirements of the finished product can further processing, this cutting process is the best.Laser cutting is best for thin sheets of metal.
Laser remote cutting
Sublimation cutting or laser remote cutting is performed on materials that are either very thin or very sensitive.This method of cutting does not involve the use of cutting gas, but instead USES a laser as a source, evaporating on the material by removing layers and creating fine cutting gaps.The laser beam used is focused on the material using a highly dynamic Galvo scanner.Therefore, the machine to achieve more than 100 m/min super cutting speed.
Laser cutting is characterized by very slight surface roughness and very small blurring.The precise and complex contours are such that metalworkers will not face this metal cutting laser cutter.Compared with similar machines, this kind of machine has less thermal shock and is suitable for thin and sensitive materials.
Another advantage of this cutting is that it reduces noise levels in the production space.In addition, it also offers cost-cutting options in sharpening and tool production areas.